Drone Tank Survey for Bulk Storage Inspection | DJM Aerial

Drone Tank Survey: Safe, Efficient Inspection for Bulk Storage Assets

How Internal Drone Surveys Are Modernising Tank Inspection Across Industry

Bulk storage tanks are critical assets across industries like energy, petrochemical, water treatment, and manufacturing. Whether storing fuel, bitumen, sludge, or other high-value materials, these tanks must be regularly inspected for structural integrity, corrosion, deformation, and overall compliance.

Traditional inspections typically require full tank emptying, manual confined space entry, and expensive scaffolding. But there’s now a better way.

At DJM Aerial Solutions, we specialise in drone tank surveys using cutting-edge internal drone technology to safely access, record, and report on tank conditions, with zero risk to personnel.

Why Bulk Storage Tank Surveys Matter

Storage tanks are subject to corrosion, lining degradation, weld fatigue, and structural movement — particularly those exposed to thermal cycles, chemical exposure, or long-term usage. Left unchecked, small issues can escalate into costly failures, environmental risks, or downtime.

Regular inspection is essential for:

  • Regulatory compliance (e.g., EEMUA 159, API 653)

  • Preventative maintenance

  • Planning repairs or relining

  • Verifying structural integrity

  • Ensuring operational safety

Challenges of Traditional Tank Inspection

Legacy inspection methods involve:

  • Tank drainage and full isolation

  • Internal scaffolding builds

  • Manned confined space entry

  • Permit-controlled access and standby rescue

  • Extended shutdowns, lost productivity, and high costs

These methods can take days to plan, permit, and execute, with increased risk to personnel and business continuity.

Drone Storage Tank Survey: A Safer Alternative

Using the Elios 3 internal drone platform, we provide complete drone storage tank surveys from the tank floor to roof, with high-resolution visuals, LiDAR-based spatial awareness, and zero physical entry.

Our confined space drone operations are ideal for:

  • Vertical storage tanks

  • Bitumen and oil tanks

  • Sludge and chemical tanks

  • Pressurised vessels

  • Steel silos and underground tanks

Benefits of Drone Tank Surveys

No Confined Space Entry

Internal drone surveys eliminate the need for manned access, scaffolding, or rope work — drastically reducing risk.

Minimal Downtime

Tank inspections can often be completed in a single shift, avoiding multi-day outages and access prep.

High-Resolution Data

Our drones capture stabilised 4K video, high-resolution stills, and surface detail for accurate defect identification.

LiDAR Integration

With LiDAR-equipped drones, we generate spatial point clouds for dimension checks, structural mapping, and CAD integration.

Cost Efficiency

No scaffolding, reduced manpower, and shorter shutdowns mean substantial cost savings.

Enhanced Reporting

Clients receive a full visual condition report, annotated media, and optional 3D models or LiDAR output.

What Can Be Detected in a Drone Tank Survey?

  • Pitting and surface corrosion

  • Weld cracks or fatigue

  • Coating or lining failure

  • Deformation or structural compromise

  • Sediment build-up

  • Blocked access or manway damage

  • Unknown obstructions or damage

How Our Internal Drone Surveys Work

  1. Site assessment and planning
    We confirm isolation status, entry point access, and atmospheric safety.

  2. Elios 3 flight
    Our confined space drone enters the tank via a manway or access hatch, with full visual control from outside.

  3. Real-time defect tagging
    Operators and clients can watch live as defects or points of interest are tagged in the video timeline.

  4. Data processing and delivery
    We provide a full report within 24–72 hours, including media, findings, and recommendations.

Ideal for Shutdown or Pre-Planning

Drone tank surveys are a valuable tool during:

  • Scheduled shutdowns

  • Commissioning or post-commissioning

  • Emergency investigations

  • Pre-purchase asset assessments

  • Periodic condition checks

Who We Work With

Our clients span multiple sectors, including:

  • Energy from waste operators

  • Petrochemical and bitumen handling facilities

  • Water and wastewater utilities

  • Power generation

  • Manufacturing and food processing

  • Engineering consultancies and tank maintenance providers

Frequently Asked Questions About Drone Surveys

A drone tank survey uses an internal UAV to inspect the interior of bulk storage tanks, capturing visual and spatial data without human entry or scaffolding.

We inspect vertical storage tanks, bitumen tanks, sludge tanks, silos, and pressure vessels—both above and below ground.

Faster inspections, reduced cost, no confined space risk, and high-resolution data—all without scaffolding or extended shutdowns.

The Elios 3 is collision-tolerant, FPV-controlled, and fitted with LiDAR for spatial awareness. It’s designed to operate in GPS-denied, dark environments.

You’ll receive a condition report with 4K video, high-res images, defect tagging, and optional LiDAR point cloud or 3D model.

Yes. Our drone enters through a manway or hatch, while the operator remains outside the tank, eliminating all confined space risks.

They require scaffolding, manned entry, significant time, and carry health and safety risks, especially in hazardous or contaminated tanks.

Most surveys are completed in a single shift, with reporting typically delivered within 24–72 hours depending on complexity.

We are based in the North East and operate across the UK, with fast mobilisation for both planned and emergency inspections.

Why Choose DJM Aerial Solutions?

  • Elios 3 platform with LiDAR & 4K imagery

  • Full CAA approval and confined space trained team

  • Nationwide UK coverage with fast mobilisation

  • Decade of experience in hazardous asset inspection

  • Clear, structured reporting for engineers and asset managers

Ready to Book a Drone Survey?

If you’re responsible for inspecting or managing critical infrastructure, don’t wait for costly failures or disruptions. Our drone surveys provide the information you need to act decisively and plan proactively.

Contact DJM Aerial Solutions today to discuss your project or request a quote.

Get a Quote

Menu